Manual for GX160 - Troubleshooting and error codes + PDF Download

Manual for GX160 - Troubleshooting and error codes + PDF Download

Brand: HONDA

Category: Engine

Manual Type:

Language:

Uploaded: April 8, 2025, 1:53 p.m.

Warranty Summary

Warranty information is not explicitly stated in this manual. Refer to authorized dealer for warranty details.
  1. Adjust the fuel valve to ON.
  2. Start the engine, then adjust the chock handle to OFF (for hot engine restart, adjust chock handle to ON).
  3. Remove the throttle switch handle about 1/3 from low to high.
  4. Turn the ON/OFF Switch to ON.
  5. Lightly pull the starter grip until resistance, then quickly pull with force, and slowly release.
  6. Start the engine. If chock handle is OFF, turn to ON, and preheat engine.

Always refer to the safety rules and detailed instructions within the manual for comprehensive operational guidance.

Troubleshooting and error codes

No starting or starting difficult Cause Solution
1. Check the controller Fuel valve did not open Open the valve
The chock is open Close the clock, except the gasoline engine is hot
Gasoline engine on/off switch did not open Put the on/off switch on
2. Check the Fuel Fuel is used up Refill fuel (refer to page20)
Gasoline metamorphic inject the bad fuel Charge out the fuel of fuel tank and carburetor, (refer to page44)re-inject the new fuel (refer to page20)
3.Take off and check the spark plug The spark plug is broken, dirty or incorrect gap Clean, adjust the gap or replace the spark plug (refer to page30)
The spark plug is socked on fuel Dried and re-loading the spark plug, and put the valve handle on high speed
4. Take the machine to Honda special maintenance office or distributor Fuel air cleaner is clogged, or carburetor default, or spark default, oil pipe is stuck Replace or repair the parts
No enough power Filter-element is clogged Clean or replace the filter-element
Gasoline metamorphic inject the bad fuel Charge out the fuel of fuel tank and carburetor, re-inject the new fuel
Fuel air cleaner is clogged, or carburetor default, or spark default, oil pipe is stuck Replace or repair the parts

Troubleshooting and error codes

No starting or starting difficult Cause Solution
1. Check the controller Fuel valve did not open Open the valve
The chock is open Close the clock, except the gasoline engine is hot
Gasoline engine on/off switch did not open Put the on/off switch on
2. Check the Fuel Fuel is used up Refill fuel (refer to page20)
Gasoline metamorphic inject the bad fuel Charge out the fuel of fuel tank and carburetor, (refer to page44)re-inject the new fuel (refer to page20)
3.Take off and check the spark plug The spark plug is broken, dirty or incorrect gap Clean, adjust the gap or replace the spark plug (refer to page30)
The spark plug is socked on fuel Dried and re-loading the spark plug, and put the valve handle on high speed
4. Take the machine to Honda special maintenance office or distributor Fuel air cleaner is clogged, or carburetor default, or spark default, oil pipe is stuck Replace or repair the parts
No enough power Filter-element is clogged Clean or replace the filter-element
Gasoline metamorphic inject the bad fuel Charge out the fuel of fuel tank and carburetor, re-inject the new fuel
Fuel air cleaner is clogged, or carburetor default, or spark default, oil pipe is stuck Replace or repair the parts